The Safety Standard

Introduction

Internal safety audits are a proactive approach to identifying and mitigating workplace hazards before they lead to incidents. These audits are essential for maintaining a safe and compliant work environment. This guide provides a step-by-step process for conducting effective internal safety audits, drawing on best practices and resources from authoritative organizations.

Understanding Internal Safety Audits

An internal safety audit is a systematic evaluation of workplace practices, policies, and conditions to ensure compliance with safety regulations and identify areas for improvement. Unlike external inspections, internal audits are conducted by employees within the organization, offering a unique perspective on daily operations.

Step 1: Planning the Audit

Define the Scope and Objectives

Before initiating an audit, clearly define its scope and objectives. Determine which departments, processes, or areas will be assessed and what specific safety concerns need to be addressed. This focused approach ensures that the audit is comprehensive and aligned with organizational goals.

Assemble the Audit Team

Select a diverse team with knowledge of the areas being audited. Including employees from different departments can provide a well-rounded perspective and foster a culture of safety throughout the organization.

Step 2: Conducting the Audit

Utilize Checklists and Tools

Employ standardized checklists and tools to guide the audit process. These resources help ensure consistency and thoroughness in evaluating safety practices. For example, OSHA provides a  Safety and Health Program Audit Tool that can be adapted to various workplace settings.

Observe and Document Findings

Conduct physical inspections, review documentation, and interview employees to gather data. Document all findings, noting both compliant practices and areas needing improvement. This documentation serves as a basis for corrective actions and future audits.

Step 3: Analyzing Results

Identify Non-Conformities

Compare audit findings against established safety standards and regulations. Identify any non-conformities or areas where practices deviate from these standards. This analysis helps prioritize corrective actions based on risk levels.

Evaluate Root Causes

For each non-conformity, assess the underlying causes. Understanding whether issues stem from inadequate training, lack of resources, or other factors allows for targeted interventions.

Step 4: Reporting and Corrective Actions

Prepare a Detailed Report

Compile the audit findings into a comprehensive report. Include descriptions of identified issues, their potential impacts, and recommended corrective actions. This report should be clear and accessible to all stakeholders.

Develop an Action Plan

Create a corrective action plan that outlines specific steps to address identified issues, assigns responsibilities, and sets timelines for completion. Ensure that the plan is realistic and achievable.

Step 5: Follow-Up and Continuous Improvement

Implement Corrective Actions

Execute the corrective action plan, ensuring that all steps are completed as scheduled. Monitor the implementation process to address any challenges that arise.

Evaluate Effectiveness

After implementing corrective actions, assess their effectiveness. Conduct follow-up audits or reviews to ensure that issues have been resolved and that improvements are sustained.

Foster a Culture of Safety

Encourage ongoing employee involvement in safety initiatives. Regular training, open communication, and recognition of safety achievements contribute to a culture where safety is a shared responsibility.

Leveraging External Resources

While conducting internal audits, it's beneficial to reference guidelines and resources from authoritative organizations:

• OSHA Safety and Health Program Management Guidelines: Provides a framework for developing and implementing effective safety programs. OSHA

• FMCSA Safety Audit Guidebook: Offers insights into safety audits for motor carriers, including documentation requirements and best practices. A&I Online

• DOT Office of Inspector General Audits: Conducts independent audits of DOT programs, providing valuable benchmarks for safety performance. Office of Inspector General

Conclusion

Conducting internal safety audits is a vital component of an organization's commitment to maintaining a safe and compliant workplace. By systematically evaluating practices, identifying areas for improvement, and implementing corrective actions, organizations can mitigate risks and enhance overall safety performance.

If your organization seeks support in conducting thorough internal safety audits and developing effective safety programs, Sentry Road offers expert guidance and resources to assist you.

Partner with Sentry Road to enhance your organization's safety culture through comprehensive internal safety audits and tailored safety solutions. Contact us today to learn how we can support your safety initiatives.

*Note: The above content is a general guide and should be tailored to specific organizational needs and regulatory requirements.

Bringing on new employees is one of the most exciting milestones for any organization. Fresh talent brings energy, skills, and the potential to make a real impact. But for all the benefits, new hires also carry the highest risk of workplace incidents. According to the U.S. Bureau of Labor Statistics, employees in their first year of work experience disproportionately higher injury rates than seasoned workers.

That’s where new hire safety onboarding comes in. By equipping employees with the right knowledge, tools, and expectations early, employers can create safer workplaces, reduce incident rates, and support long-term employee success.

This article will walk through the essentials of new hire safety onboarding, highlight common pitfalls, and share five proven ways to reduce incidents in the first 90 days.

Why Safety Onboarding Matters

Starting a new job can be overwhelming. New employees face a flood of information — from company culture to role-specific tasks. Safety training often gets lumped into this onboarding process, but when rushed or deprioritized, it can leave employees underprepared for the risks of their role.

• Higher risk window: Studies show that employees are most vulnerable to accidents in the first few months of employment.

• Confidence building: Early safety training builds not just compliance, but confidence in performing tasks correctly.

• Legal and compliance requirements: OSHA requires employers to train workers on specific hazards they may encounter (OSHA Training Requirements).

Failing to invest in proper onboarding doesn’t just endanger employees — it can also lead to costly fines, workers’ compensation claims, and reputational damage.

Core Elements of an Effective Safety Onboarding Program

While every industry has unique risks, effective safety onboarding typically includes the following elements:

1. Hazard Communication

   • Educating employees on the chemicals, machinery, or environmental hazards they may encounter.

   • Compliance with OSHA’s Hazard Communication Standard.

2. Emergency Procedures

   • Fire response, evacuation routes, severe weather protocols, and first aid response.

   • Clear signage and practice drills make this knowledge actionable.

3. Personal Protective Equipment (PPE)

   • When and how to use required PPE.

   • Proper fit and maintenance.

4. Job-Specific Training

   • Safe operation of tools, vehicles, or machines.

   • Demonstrations paired with supervised practice.

5. Reporting Procedures

   • How to report unsafe conditions, near-misses, or incidents.

   • Reinforcing a culture of speaking up without fear of retaliation.

5 Ways to Reduce Incidents in the First 90 Days

Reducing incident rates among new hires requires more than a one-time orientation session. Here are five proven strategies:

1. Prioritize Psychological Safety

When employees feel safe speaking up, they’re more likely to ask questions, admit uncertainty, and report hazards. Psychological safety is a foundational step toward preventing accidents.

2. Pair New Hires with Experienced Mentors

Assigning a “safety buddy” allows new hires to learn through observation and guidance. Peer mentoring builds confidence and reinforces safe behaviors.

3. Use Micro-Learning for Reinforcement

Instead of overwhelming new employees with hours of training at once, break content into small, digestible modules. Revisit critical topics during the first 90 days.

4. Track and Review Early Performance

Monitor how new hires apply training in real tasks. Regular check-ins allow supervisors to spot risky behaviors before they become incidents.

5. Continuously Monitor and Adjust Training

Safety onboarding is not a one-size-fits-all process. Collect feedback from new employees and supervisors to identify where training could be improved.

Common Mistakes to Avoid

Even with the best intentions, organizations often fall into avoidable traps during onboarding:

• Information overload: Bombarding employees with too much at once reduces retention.

• Generic training: Failing to tailor safety onboarding to specific roles or environments.

• Lack of follow-up: One-time sessions without reinforcement fail to change behavior.

• Minimal hands-on practice: Safety is best learned by doing, not just listening.

Measuring Success in Safety Onboarding

It’s not enough to deliver training — organizations should also measure its effectiveness. Consider tracking:

• Incident rates among new hires

• Knowledge retention through quizzes or check-ins

• Employee confidence levels in performing tasks safely

• Supervisor feedback on employee readiness

These metrics help refine the program over time, ensuring onboarding keeps pace with workplace changes.

Final Thoughts

New hire safety onboarding is more than a compliance box to check — it’s an investment in your team’s well-being and your organization’s long-term success. By prioritizing safety from day one, reinforcing it throughout the first 90 days, and avoiding common pitfalls, companies can drastically reduce incidents and create a stronger culture of safety.

Sentry Road can help your organization implement effective New Hire Safety Onboarding programs — and much more.

Every organization that prioritizes workplace safety eventually encounters one critical responsibility: OSHA recordkeeping. While OSHA regulations can feel complex, understanding how to properly log, maintain, and report workplace injuries and illnesses is essential. Accurate recordkeeping isn’t just about compliance—it helps employers identify hazards, reduce risks, and foster a safer work environment.

This guide will walk you through what OSHA recordkeeping is, who it applies to, the specific requirements, and best practices to simplify compliance.

What Is OSHA Recordkeeping?

OSHA recordkeeping refers to the practice of documenting workplace injuries and illnesses in compliance with the Occupational Safety and Health Administration (OSHA) standards. These requirements help OSHA track workplace incidents and support employers in identifying patterns that may indicate hazards or areas for improvement.

Key objectives of OSHA recordkeeping include:

• Ensuring accurate data on workplace injuries and illnesses.

• Identifying risks to develop prevention strategies.

• Promoting transparency for workers about workplace safety.

• Enabling OSHA to target enforcement and resources effectively.

For more detail, OSHA provides a full Recordkeeping and Reporting Requirements overview.

Who Must Comply with OSHA Recordkeeping?

Not every employer is required to maintain OSHA injury and illness records. The requirements depend on industry classification, company size, and incident type.

• Employers with 11 or more employees in most industries are required to keep OSHA records.

• Certain low-hazard industries (like some retail or service sectors) are partially exempt.

• Regardless of size or industry, all employers must report severe incidents such as fatalities, hospitalizations, amputations, or loss of an eye directly to OSHA.

To check if your organization is exempt, review OSHA’s Partially Exempt Industries list.

OSHA Recordkeeping Forms Explained

OSHA requires specific forms to record and summarize incidents. Each plays a distinct role in documenting workplace safety:

OSHA Form 300: Log of Work-Related Injuries and Illnesses

This log captures every recordable incident, including:

• Employee details (name, job title)

• Date of incident

• Description of injury/illness

• Location of event

• Outcome (days away, restricted duty, transfer, etc.)

OSHA Form 300A: Summary of Work-Related Injuries and Illnesses

The 300A provides a yearly summary of incidents. Employers must:

• Post this form in a visible location from February 1 to April 30 each year.

• Include total number of cases, days away from work, and injury/illness types.

• Have the form certified by a company executive.

OSHA Form 301: Injury and Illness Incident Report

The 301 provides detailed information about individual cases, such as how the incident happened. Employers must complete this form—or an equivalent report—within seven calendar days of learning about the case.

Electronic Submission Requirements

Certain employers must also submit data electronically through OSHA’s Injury Tracking Application (ITA). As of 2024, electronic reporting requirements apply to:

• Establishments with 250 or more employees in industries covered by recordkeeping rules.

• Establishments with 20–249 employees in high-hazard industries (construction, manufacturing, transportation, etc.).

More information is available on OSHA’s Injury Tracking Application page.

What Counts as a Recordable Incident?

Not every workplace incident requires recording. OSHA defines recordable cases as those that involve:

• Death

• Days away from work

• Restricted work or transfer to another job

• Loss of consciousness

• Medical treatment beyond first aid

• Diagnosis of significant injury/illness by a healthcare provider

OSHA Recordkeeping provides detailed criteria and examples.

Common Challenges Employers Face

Even well-intentioned organizations run into obstacles with recordkeeping. Common challenges include:

1. Misclassifying cases
   Employers sometimes confuse first aid with medical treatment, leading to under- or over-reporting.

2. Inconsistent processes
   Without clear workflows, documentation often varies by department or manager.

3. Missed deadlines
   Forgetting to post Form 300A or file electronic submissions on time can result in penalties.

4. Lack of training
   Supervisors and HR staff may not fully understand recordkeeping criteria, leading to errors.

Best Practices for OSHA Recordkeeping

To stay compliant and reduce errors, organizations can implement these practices:

• Centralize your process: Assign responsibility for OSHA logs to a single team or individual.

• Use technology: An LMS or safety management system can help streamline data entry and reporting.

• Train supervisors: Provide regular training on what counts as a recordable case.

• Conduct audits: Periodically review your logs to catch errors before submission deadlines.

• Stay current: OSHA updates recordkeeping rules periodically. Subscribe to OSHA’s Newsroom to stay informed.

Why OSHA Recordkeeping Matters Beyond Compliance

While recordkeeping is a regulatory requirement, its benefits go deeper:

• Improved safety outcomes: Data highlights recurring risks, guiding proactive prevention.

• Reduced costs: Fewer injuries mean fewer workers’ comp claims and less downtime.

• Transparency and trust: Workers feel more confident when safety data is handled responsibly.

• Benchmarking: Employers can compare their data against industry averages.

Conclusion

OSHA recordkeeping can feel overwhelming, but with clear processes and consistent training, it becomes a valuable tool for improving workplace safety. By staying compliant, employers not only avoid penalties but also create safer, healthier environments for their teams.

At Sentry Road, we help organizations manage OSHA recordkeeping requirements and much more. If you’d like guidance on simplifying compliance and strengthening your safety programs, we’re here to help.

When people think of DOT compliance, the focus often falls on hours-of-service rules, driver qualifications, or drug and alcohol testing. But there’s another piece that is just as important—yet frequently overlooked: vehicle maintenance.

Neglecting this critical area doesn’t just risk citations and fines—it can also lead to serious safety hazards on the road.

Why Vehicle Maintenance Matters

The Federal Motor Carrier Safety Administration (FMCSA) requires all motor carriers to systematically inspect, repair, and maintain their vehicles (49 CFR §396.3). These rules are in place to ensure that vehicles are roadworthy and safe for both drivers and the public.

Failure to comply can result in:

• Costly penalties

• Out-of-service orders

• Higher CSA scores

• Increased risk of accidents

In short, staying on top of maintenance is not only a compliance issue—it’s a safety imperative.

OSHA and DOT: How They Overlap

While the DOT focuses on vehicles being safe for highway use, OSHA has requirements to protect workers during inspections, repairs, and operations in the workplace. Both agencies expect organizations to:

• Keep vehicles in safe operating condition

• Remove unsafe vehicles from service until repaired

• Train employees on safe inspection and maintenance practices (OSHA Motor Vehicle Safety)

This overlap means organizations must think of vehicle maintenance as part of both compliance and overall workplace safety.

Why Maintenance Gets Overlooked

Even the most experienced operators sometimes underestimate maintenance needs. Common reasons include:

• Cost pressures – Cutting corners to save money in the short term

• Scheduling challenges – Difficulty coordinating downtime for inspections and repairs

• Recordkeeping gaps – Missing or incomplete logs, which are required during audits

• Complacency – Assuming “if it’s running, it must be fine”

Unfortunately, the consequences of overlooking maintenance often cost far more than proactive upkeep.

What Strong Vehicle Maintenance Looks Like

A solid vehicle maintenance program should include:

1. Preventive Maintenance

Regularly scheduled service checks (tires, brakes, fluids, lights, etc.) prevent small problems from turning into major issues.

2. Daily Driver Inspections

DOT requires pre-trip and post-trip inspections to ensure safety-critical parts are functioning (FMCSA Vehicle Inspection Requirements).

3. Accurate Recordkeeping

FMCSA requires that inspection and maintenance records be retained for at least one year, plus six months after a vehicle leaves your control (FMCSA Guidance).

4. Integration with Workplace Safety

Maintenance work should also follow OSHA safety standards to protect technicians and operators (OSHA Vehicle Maintenance).

5. Adoption of Safety Technology

Using tools such as diagnostic software, collision warning systems, or telematics helps identify risks earlier and keeps fleets roadworthy.

The Bigger Picture: Compliance and Safety

Vehicle maintenance is about more than “passing an audit.” It ensures safer roads, fewer breakdowns, and better protection for employees and the communities they serve.

By making maintenance part of the culture—not just a checklist—organizations strengthen both compliance and long-term operational efficiency.

Final Thoughts

Vehicle maintenance is the backbone of DOT compliance. Skipping it can lead to violations, preventable accidents, and serious financial loss. Consistent inspections, proper records, and proactive repairs are what keep your fleet safe and compliant.

At Sentry Road, we can help your organization stay ahead of compliance requirements—whether it’s vehicle maintenance tracking or other key safety programs—so you can focus on moving forward with confidence.

Why Safety Compliance Matters More Than Ever

Workplace safety compliance is not optional—it’s essential for protecting workers, avoiding fines, and ensuring smooth operations. Yet year after year, OSHA reports thousands of violations across industries. From machine guarding to lockout/tagout, many of these violations are preventable with the right systems in place.

This is where safety compliance technology comes in. Digital tools are transforming the way organizations monitor, document, and enforce compliance standards, helping reduce risks and violations before they happen.

The Challenge: Why Violations Persist

Even the most experienced organizations face recurring compliance issues. Common struggles include:

• Recordkeeping errors – Paper records are easily lost, outdated, or incomplete.

• Missed deadlines – Training expirations or inspection schedules slip through the cracks.

• Communication gaps – Employees may not receive or retain critical compliance updates.

• Reactive fixes – Problems are often addressed only after an incident or inspection.

The result? OSHA’s Top 10 Most Cited Violations rarely change year to year. For example, OSHA continues to rank machine guarding, hazard communication, and fall protection among the most common violations.

How Safety Compliance Technology Makes a Difference

1. Automated Training & Reminders

Technology can track training requirements across large teams, sending automated reminders when certifications are due. This helps ensure workers stay current on requirements like OSHA safety courses or FMCSA driver compliance training.

2. Digital Recordkeeping

Cloud-based platforms keep training records, inspection logs, and compliance reports organized and accessible. This not only saves time during audits but also reduces the risk of penalties from missing or inaccurate documentation.

3. Real-Time Monitoring

In fleet and facility environments, sensors and telematics can provide real-time feedback on unsafe conditions. For example, automatic braking systems or driver fatigue monitors give immediate data that organizations can act on.

4. Compliance Analytics

Technology enables leaders to spot patterns in violations, near misses, or inspection failures. With this data, organizations can shift from reactive fixes to proactive prevention.

Reducing OSHA Violations Through Technology

The impact of safety compliance technology is clear:

• Fewer repeat violations – By tracking corrective actions, organizations avoid making the same mistakes.

• Lower penalties – Compliance software ensures records are ready for inspectors, reducing costly fines.

• Increased accountability – Digital systems assign responsibility clearly, closing gaps where issues often arise.

A strong example is the move toward electronic logging devices (ELDs) in the transportation sector. Mandated by FMCSA, these systems virtually eliminated the risks of paper log manipulation while giving fleets better visibility into driver behavior.

Building a Culture of Compliance with Technology

It’s important to remember that technology is not a replacement for leadership—it’s a tool that supports it. Safety leaders must still:

• Set expectations consistently.

• Hold everyone accountable, from new hires to experienced staff.

• Use digital data as a conversation starter, not just a report.

This aligns closely with our previous coverage on Building a Culture of Safety, where consistent leadership and accountability were shown to make compliance part of everyday operations.

How This Links to Our Previous Coverage

We’ve highlighted related issues in other recent Sentry Road blogs:

• Machine Guarding & Lockout/Tagout Safety – one of OSHA’s most cited areas of noncompliance.

• Building a Culture of Safety– showing how leadership and accountability drive compliance success.

These examples underscore the same point: combining leadership with the right tools creates safer workplaces.

Staying Ahead with Safety Compliance Technology

Technology is reshaping how organizations manage safety and compliance. From automated reminders to real-time monitoring, these tools help reduce OSHA violations, lower costs, and—most importantly—keep workers safe.

At Sentry Road, we provide solutions and training designed to help organizations integrate compliance into their daily operations and reduce risk across the board.

Ready to make safety compliance easier? Let’s talk about how Sentry Road can support your team.

In late June 2025, FMCSA began enforcing the English-language requirement for commercial drivers more aggressively — and the numbers are already making headlines. According to Transport Topics, more than 1,200 drivers have been placed out of service since enforcement began. Other outlets report totals as high as ~1,500 as inspections continue across the U.S.

While the numbers are striking, they’re also a direct result of policy changes that have been in motion since spring 2025.

What Changed in 2025

In April 2025, a federal order directed the Federal Motor Carrier Safety Administration (FMCSA) to restore full enforcement of the English-language proficiency requirement found in 49 CFR § 391.11(b)(2).

FMCSA responded with updated guidance (effective June 25, 2025) outlining how inspectors should determine compliance:

1. Start in English – All roadside inspections begin in English.

2. Two-step assessment – If the driver struggles, inspectors conduct:

   • A verbal interview to assess conversational comprehension.

   • A traffic sign recognition check to confirm ability to read/understand highway signs in English.

3. No translation aids – Interpreters and translation apps are not part of the initial inspection process.

If a driver fails this assessment, they may be placed out of service under CVSA’s updated criteria.

Why It’s Making an Impact Now

Before 2025, enforcement of the English-language requirement was inconsistent, with some states applying the rule more strictly than others. The recent directive and FMCSA guidance created a uniform national standard, which is now being applied at scale.

According to Transport Topics, the most common reason for removal was failing the verbal communication portion of the inspection.

What This Means for Fleets

For carriers and fleet managers, this isn’t just about avoiding violations — it’s about ensuring drivers are prepared before they’re on the road.

The risks include:

• Operational disruption – An out-of-service order takes a driver and truck off the road immediately.

• Compliance costs – Delays, potential fines, and administrative follow-up.

• Safety concerns – Inability to read traffic signs or communicate with enforcement can create serious hazards.

How This Links to Our Previous Coverage

We’ve covered these shifts in prior Sentry Road blogs:

• Understanding FMCSA’s English Requirement for Drivers — Explains 49 CFR § 391.11(b)(2) and what inspectors look for.

• English Proficiency Training Now Available from Sentry Road — Introduces our free course designed to help fleets prepare drivers ahead of enforcement.

Preparing Your Drivers

If you operate in interstate commerce or any area covered by FMCSA regulations, every driver needs to be able to:

• Communicate clearly in English with enforcement officials.

• Read and understand traffic signs and signals in English.

• Write simple messages and complete standard forms.

FMCSA offers full details of the requirement in 49 CFR § 391.11(b)(2).

Final Takeaway

The 2025 enforcement shift is already changing operations for fleets nationwide. Whether your drivers are seasoned veterans or new hires, now is the time to ensure they meet English-language proficiency standards.

Sentry Road offers a free online English Proficiency Course to help fleets prepare drivers before they face an inspection. Contact us to learn more and protect your operations from avoidable downtime.

Preventing workplace injuries isn’t just about compliance—it’s about protecting lives. Two of the most critical safeguards in industrial safety are machine guarding and lockout/tagout (LOTO). Together, they serve as frontline defenses against some of the most severe and preventable accidents.

This article explores the key requirements of machine guarding and LOTO, common pitfalls, and best practices to strengthen your safety program. Whether you're building your safety culture from the ground up or looking to refine it, understanding these two concepts is foundational.

Why Machine Guarding and Lockout/Tagout Matter

According to the Occupational Safety and Health Administration (OSHA), machine guarding ranks consistently among OSHA’s top 10 most cited violations. Similarly, Lockout/Tagout (29 CFR 1910.147) is one of the leading causes of citations and workplace incidents, especially in manufacturing and heavy industry.

Both types of controls are designed to prevent workers from coming into contact with moving parts, energized systems, or stored energy—hazards that can cause crushing injuries, amputations, electrocutions, and fatalities.

What is Machine Guarding?

Machine guarding involves physical barriers or devices that protect workers from hazardous moving parts during operation. These hazards can include rotating parts, flying chips, sparks, or pinch points.

Types of machine guards:

• Fixed guards – Permanent barriers that prevent access to dangerous areas.

• Interlocked guards – Shut off power when opened or removed.

• Adjustable guards – Can be positioned to fit different sizes of material.

• Self-adjusting guards – Automatically adjust to the size of the material being fed.

Examples of machines that require guarding:

• Power presses

• Conveyors

• Grinders

• Shears

• Saws

• Milling machines

OSHA’s machine guarding requirements are outlined in 29 CFR 1910 Subpart O.

What is Lockout/Tagout?

Lockout/Tagout (LOTO) refers to the procedures and devices used to ensure that machines are properly shut down and cannot be restarted while maintenance or servicing is being performed.

This is critical because hazardous energy—from electricity, hydraulics, pneumatics, or even gravity—can cause injury if unexpectedly released.

Key elements of an effective LOTO program:

• Written energy control procedures

• Authorized employee training

• Lockout/tagout devices (padlocks, tags, hasps)

• Periodic inspections of procedures

• Documentation of completed lockouts

The standard that governs LOTO is 29 CFR 1910.147, which outlines who must be trained, what procedures must be followed, and when they apply.

Real-World Compliance Challenges

Even well-intentioned companies face challenges implementing these safety measures. Common pitfalls include:

• Failing to train all affected employees – Only authorized individuals may perform LOTO, but others must still understand the hazards.

• Improper use of guards – Workers may bypass or remove guards for convenience if training and oversight are lacking.

• Missing written procedures – OSHA requires documentation for each machine or piece of equipment with a unique energy source.

• No periodic inspections – Annual reviews ensure procedures remain effective and relevant.

• Inadequate supervision – Safety controls must be reinforced by regular observation and correction of unsafe behaviors.

Best Practices for Safer Operations

Here are strategies to improve your machine guarding and lockout/tagout programs:

✅ Conduct a hazard assessment of all machinery
✅ Provide clear and repeated training for employees
✅ Use color-coded tags and locks for clarity
✅ Store LOTO kits near affected equipment
✅ Perform documented inspections annually or after incidents
✅ Encourage workers to report damaged or missing guards
✅ Include LOTO and guarding checks in your safety audits

You can also refer to NIOSH’s guarding guidelines for detailed diagrams and safety principles.

Final Thoughts

Machine guarding and lockout/tagout aren't just checkboxes on an audit—they’re safeguards that protect the people behind the processes. By reinforcing these safety measures, organizations can reduce serious injuries and maintain compliance with federal standards.

If you’re looking to assess your current procedures or improve how your team handles LOTO and machine safety, Sentry Road can help. Our training programs, hazard assessments, and audit support are built to help companies like yours stay ahead of risk.

👉 Learn more at sentryroad.com

Staying sharp in the ever-changing world of fleet safety and compliance isn’t just best practice—it’s essential. But for many safety professionals, finding time to complete continuing education or certification renewal requirements can feel like yet another item on an already packed to-do list.

Whether you’re managing DOT files, overseeing driver training, or preparing for the next audit, carving out hours for your own professional development often takes a backseat. But what if there were a way to integrate credential renewal into the work you’re already doing?

The Hidden Challenge of Certification Maintenance

Certifications like the Certified Director of Safety (CDS) or Certified Safety Supervisor (CSS) through the North American Transportation Management Institute (NATMI) are highly respected in the industry—and for good reason. They demonstrate your commitment to safety leadership, regulatory knowledge, and ongoing improvement.

But NATMI, like many credentialing bodies, requires regular recertification. That typically means earning a set number of continuing education points through approved or qualifying training.

The problem? Most safety leaders are too busy delivering training to stop and take it themselves.

Tip #1: Align Training Goals Across Roles

Instead of treating professional development and team compliance as two separate tracks, align them. Look for courses that both your drivers or employees and you can benefit from.

For example, a module on Hours of Service or Roadside Inspection prep can be assigned to the fleet while you, as the safety leader, complete it alongside them and receive credit toward certification renewal.

This approach not only saves time—it reinforces your leadership and sets a strong example for your team.

Tip #2: Choose a Platform That Works for You

Many companies invest in safety training tools to manage employee compliance—but overlook how these same tools can benefit their own credentials.

Some training platforms now offer programs that qualify for NATMI certification renewal credits—so safety managers can meet their own professional goals while training their teams.

Take a moment to review your current training solution. Does it offer:

• Transportation-focused content aligned with NATMI standards?

• Certificates of completion with contact hours documented?

• Online, on-demand access that fits into your day?

If not, a small switch in platforms could save you dozens of hours over the next renewal cycle.

Tip #3: Track Your Hours in Real Time

Waiting until your certification renewal deadline to compile training logs is a recipe for stress. Instead, make it part of your routine.

Each time you complete an eligible course, save the certificate and jot down the contact hours and point value (NATMI awards 2 points per 8 contact hours). Some platforms provide a downloadable transcript or dashboard that simplifies this process—use it.

A quick spreadsheet or folder on your desktop labeled “NATMI Renewal” can go a long way in keeping you organized and ready.

Tip #4: Leverage Your Role as a Trainer

Don’t forget—if you’re delivering internal training or developing safety content, this may count as continuing education too. NATMI awards credit not only for attending training, but also for presenting or facilitating qualifying sessions.

Check the NATMI guidelines to see which of your regular duties may qualify, and be sure to document your involvement with agendas, slide decks, or attendance logs.

Bottom Line: Make Renewal Part of the Workflow

The key to keeping your safety credentials current isn’t working longer hours—it’s working smarter. By integrating NATMI-eligible training into your team’s existing learning programs, you’ll advance your own professional standing without adding to your workload.

Related Resource

Want to see which courses qualify for NATMI renewal? Explore Eligible Training Options

In highly regulated industries, compliance is more than a box to check—it’s a key driver of safety, reputation, and operational success. Yet even well-intentioned organizations fall into the same traps, leading to OSHA citations, DOT penalties, and unnecessary risks.

The good news? Most compliance pitfalls are preventable with the right systems and training. Below, we’ll cover some of the most common compliance mistakes, why they happen, and how you can avoid them.

1. Outdated or Missing Written Programs

One of the most cited OSHA violations involves missing or outdated safety programs. For example, Hazard Communication and Bloodborne Pathogen plans are required under federal regulations, yet many companies either don’t have them or fail to review them annually.

Employers must maintain:

• A current written plan

• Updated Safety Data Sheets (SDS)

• Proper labeling and employee training

Failing to keep these updated can result in significant fines. OSHA provides detailed requirements on its Hazard Communication Standard page.

Tip: Audit your written programs at least once a year, and anytime processes or chemicals change.

2. Poor Recordkeeping Practices

Accurate records aren’t optional—they’re mandatory. OSHA requires organizations to maintain Form 300, 300A, and 301 logs for workplace injuries, while the DOT has its own requirements for driver qualification files and hours-of-service documentation.

Common errors include:

• Forgetting to record certain incidents

• Misclassifying injuries

• Incomplete or missing training records

You can learn more about OSHA recordkeeping rules here.

Tip: Use a digital system to log incidents and training. Make sure each employee signs off on completed sessions to avoid disputes during an audit.

3. PPE Provided—But Not Enforced

Personal Protective Equipment (PPE) is only effective if it’s worn consistently and correctly. OSHA citations often occur because employers assume providing PPE is enough—but without training and enforcement, compliance slips.

Examples of common issues include:

• Using the wrong type of gloves for chemical handling

• Not conducting respirator fit tests

• Employees removing PPE during high-risk tasks

For more details on PPE requirements, visit OSHA’s PPE resource page.

Tip: Incorporate PPE checks into your daily safety meetings and conduct quarterly audits.

4. DOT Compliance Failures

DOT compliance has its own set of challenges. From Hours-of-Service (HOS) violations to incomplete Driver Qualification Files, carriers frequently miss critical requirements.

Some of the most common issues include:

• Inaccurate or incomplete logbooks

• Missing medical certificates or expired CDL copies

• Misunderstanding personal conveyance rules

Check out the FMCSA Hours-of-Service rules for details.

Tip: Automate reminders for renewals, random drug testing, and log reviews to prevent last-minute issues.

5. Vehicle Maintenance Gaps

Poorly maintained vehicles lead to roadside violations and safety hazards. Common infractions include defective brakes, broken lights, and worn tires. The FMCSA provides guidelines on required inspections and maintenance in its Vehicle Maintenance section.

Tip: Build preventive maintenance into your compliance calendar and track all repairs digitally.

6. Overlooking State-Specific Rules

Federal standards often get the most attention, but states with OSHA-approved plans (like California and Oregon) have their own requirements—sometimes more stringent than federal rules. Details can be found on OSHA’s State Plans page.

Tip: If your company operates in multiple states, maintain a compliance matrix that includes both federal and state rules.

7. Rushing Through Training

Training that checks the box but doesn’t stick is a major risk factor. Employees might attend a session, but if the content isn’t engaging or reinforced, the result is poor retention—and preventable incidents.

OSHA emphasizes that training must be effective, not just delivered. See OSHA’s guidance on training requirements.

Tip: Use short, scenario-based modules with knowledge checks to keep engagement high.

8. Misclassifying Incidents

Another common pitfall is over- or under-reporting workplace injuries. Over-reporting can artificially inflate your recordable rates, while under-reporting is a violation in itself.

Learn more about what counts as a recordable incident here.

Tip: Train supervisors on proper classification and review logs quarterly.

9. Weak Hazard Communication

Failing to clearly communicate chemical hazards is one of OSHA’s most cited violations. Employers must ensure all hazardous chemicals are labeled and SDSs are accessible to employees.

For detailed requirements, visit OSHA’s Hazard Communication page.

Tip: Keep SDS binders updated and visible, and include hazard reminders in regular safety talks.

10. Lack of Leadership Buy-In

Even the best compliance programs fail without strong leadership support. When production is prioritized over safety or when policies aren’t enforced consistently, compliance gaps grow.

Building a culture of safety starts at the top. OSHA provides useful leadership resources here.

Tip: Involve supervisors in audits and make safety metrics part of leadership performance goals.

✅ Your Action Plan to Avoid Compliance Pitfalls

• Audit written programs annually

• Digitize recordkeeping and reminders

• Enforce PPE use daily

• Monitor DOT files and HOS compliance

• Schedule preventive maintenance checks

• Keep up with state-specific regulations

• Make training engaging and continuous

• Review incident logs regularly

• Improve hazard communication

• Secure leadership commitment

Bottom line: Most compliance failures happen because of overlooked details—not lack of effort. By building systems that prioritize consistency, you can reduce risk and stay ahead of enforcement.

How Sentry Road can help:
If your organization is looking to close compliance gaps and simplify training, Sentry Road offers practical solutions for avoiding these common pitfalls—and more. Contact us today to learn how.

Sentry Road has introduced a new English Language Proficiency Awareness Course and Assessment to help employers meet the requirements of FMCSA regulation 49 CFR §391.11(b)(2), which mandates that commercial motor vehicle drivers be able to read and speak English well enough to safely navigate and respond during roadside interactions.

With consistent enforcement returning in 2025, many safety and compliance leaders are looking for straightforward ways to prepare their teams now—before roadside inspections begin triggering out-of-service violations tied to language barriers. This new course was built to meet that growing demand, offering a streamlined way to introduce drivers to the regulation and evaluate their current readiness.

Available as a free trial, the course includes a brief awareness module paired with an interactive assessment. Together, they guide drivers through key elements of the English language requirement and offer examples of real-world inspection scenarios—such as identifying road signs or responding to common officer prompts.

The assessment uses visual cues and realistic questions to measure basic English comprehension in the context of transportation safety. Drivers are asked to interpret signs, understand spoken instructions, and make choices based on typical field situations they may encounter.

While the course is not designed to guarantee a pass during an actual inspection, it offers employers valuable insight into how well their drivers may perform under pressure—and where additional coaching or support may be needed.

For those new to the topic, Sentry Road also explored the background and practical implications of this rule in a recent blog post: FMCSA English Proficiency Requirement. That article outlines the growing emphasis on language skills as a safety and compliance priority across the industry.

The English Language Proficiency Awareness Course and Assessment is now available inside the Sentry Road platform and can be assigned to any user. Organizations not currently using Sentry Road can sign up for a free trial to access the training.

Sentry Road helps safety-focused organizations stay ahead of regulatory changes—and this course is just one of many tools designed to make compliance simpler, smarter, and more effective.

👉 Start your free trial today