Top Safety Challenges in 2025: Labor, PPE, and Training Gaps

The safety landscape continues to evolve, and in 2025, many organizations are grappling with a combination of workforce shortages, inconsistent PPE compliance, and training gaps. These issues don’t just affect productivity — they directly influence worker safety, regulatory compliance, and overall risk management.

Industry findings indicate that labor availability, safety performance, and rising costs remain among the most significant challenges for construction and other high-risk sectors. Read more here (OH&S Industry Report).

Labor Shortages: More Than a Staffing Issue

Many employers report increasing difficulty finding and retaining qualified workers. Workforce shortages are especially impactful in sectors like construction, transportation, and manufacturing, where inexperience can introduce new hazards.

The Bureau of Labor Statistics (BLS) has noted persistent gaps in skilled labor availability, particularly in construction, where job openings remain elevated compared to pre-pandemic years. 

These shortages influence safety in several ways:

• More inexperienced workers on the job – First-year workers are statistically more likely to experience injuries. (NIOSH)

• Supervisors stretched thin – With limited staffing, supervisors may struggle to balance operational demands with close safety oversight.

• Rushed or inconsistent onboarding – When job sites are understaffed, new-hire training may be condensed or incomplete, leaving knowledge gaps that increase risk.

Labor shortages aren’t just an HR problem — they create conditions where safety can quickly erode without strong systems in place.

PPE Compliance: A Persistent Challenge

Even when PPE is available, consistent use remains an issue across many industries. Recent changes to OSHA’s PPE standards emphasize proper fit, maintenance, and hazard-specific selection — reinforcing how critical correct PPE use is for worker protection.

See OSHA’s PPE guidance here

Key reasons PPE compliance is still inconsistent include:

• Discomfort or poor fit

• Lack of understanding about when PPE is required

• Inadequate training or reinforcement

• Environmental factors (heat, mobility restrictions, fogging, etc.)

Improperly fitted PPE can create hazards rather than reduce them. OSHA’s 2024 PPE updates address this directly by reinforcing proper fit for construction workers. 
https://www.osha.gov/news

Training Gaps: Confidence ≠ Compliance

According to industry surveys, many safety professionals report only moderate confidence that their training programs adequately prepare workers for the hazards they face. In high-risk environments, that margin of uncertainty can lead to preventable incidents.

Effective safety training should be:

• Task-specific

• Scenario-based

• Reinforced over time

• Accessible to all roles and languages in the workforce

  NIOSH emphasizes that engaging, role-relevant training improves hazard recognition and reduces incident rates. 

  Training isn’t just about transferring knowledge — it’s about building the awareness and habits that support long-term safety performance.

Worker Well-Being: An Overlooked Safety Factor

Safety outcomes are directly influenced by fatigue, stress, and mental workload. Yet many organizations still separate mental well-being from safety planning.

The CDC notes that fatigue and stress can impair attention, decision-making, and hazard perception — all essential components of safe work.

When labor shortages increase overtime or workloads, the impact on well-being can be significant. Addressing this proactively strengthens both morale and incident prevention.

Practical Strategies to Strengthen Safety Programs

Organizations can take practical, achievable steps to mitigate these challenges:

1. Improve New-Hire and Role-Specific Training

Clear, job-task-specific training ensures workers know exactly how to perform safely in their environment.

2. Prioritize Proper PPE Fit

Conduct fit assessments, include workers in gear selection, and ensure PPE is appropriate for the environment and tasks.

3. Reinforce Safety Culture

Encourage reporting, involve workers in safety conversations, and ensure leadership models the behaviors they expect from the crew.

4. Maintain Strong Documentation

Accurate records of training, PPE issuance, and inspections support regulatory compliance and reveal patterns that allow early intervention.

5. Support Worker Well-Being

Discuss fatigue risks, allow breaks, monitor overtime, and include well-being topics in toolbox talks and training.

Final Thoughts: Today’s Safety Challenges Require Integrated Solutions

Labor shortages, PPE compliance issues, and training gaps don’t exist in isolation — they reinforce one another. Addressing them requires a combination of strong processes, practical training, well-fitted PPE, and a culture that values every worker’s safety and well-being.

At Sentry Road, we help organizations strengthen safety and compliance through practical, accessible, and role-specific training that supports teams in high-risk environments. If your organization is ready to enhance its safety program, we’re here to help.